Combustion Chamber Plasma Weld Tooling
Torch path for plasma welding confirmed within the 3D modeling environment for interference checks. Multi staged clamping sequence prior to weld for part fit up to close the gap.
Automotive Seat Torque Machine
Marriage of cushion and seat back with integrated torque gun with laser sensors for positioning sequence. Tooling for seat back is placed on linear slides to be retracted after assembly has taken place...
Resistance Pedestal Welder Rebuild
Twenty resistance welders rebuilt for cost savings to the customer. New consumables and newly designed pin shift tooling added for collars along with PLC upgrades and common PLC programming on all.
Wheel Liner Rivet Machine
Two station wheel liner rivet machine with auto sequencing and auto rivet pull to attach insulation fabric to plastic mounting. Using fiber optics, the rivet stem and seat depth are checked for each of the five rivets...
Base Assembly Cell Arc Weld Tooling
Tooling that utilizes auxiliary servo motors for part indexing of 180-degrees and self-adjusting for length of shock tube. ATI quick change tooling on the loop clamping portion allow for change overs quickly by...
Base Assembly Cell
Seven Motoman robots process shock tubes from raw tubes to completely part stamped, welded (resistance and arc), and leak tested. Multiple machines by others integrated into one assembly cell...
Material Sheet De-Stacking Cell
Materials are presented on pallets into the cell and by use of an “Accu-Fast” laser, the Motoman robot finds two edges and depth of the sheets. Then through use of a vacuum EOAT, the robot places individual...
Rod Mount Welding Cell
Two robot cell with arc welding and material handling robots. 180-degree rotational tooling with quick change by use of ATI tool changers. Infeed and outfeed conveyors bring in and take out parts with an overall part...
Automotive Subframe Assembly Cell
Automotive Subframe Assembly/Auto Racking Cell: Multi-Arm robotic cell with auto bolt feeding, torqueing, “Pokey” checks, auto thread chasing by robots and fixed thread chasing heads, and final auto racking by use of..
Vision QC Station
This stand-alone QC station involved Keyence high end vision system with over 100 tools to check variety of features on part and log results to SQL server database.
Plasma Welding Cell
As a Motoman Integration Partner, we purchased the standard system and adapted it to the requirements of the customer. This is a great example of concept to final product for a robotic weld cell.
Cast Basket Load Cell
Robotic loading of cast cylinder heads after a finish operation and before heat-treat process. Baskets move through safety light curtains for safety zones, robot loads, baskets return to be off loaded by fork lift operators....